2004 POLARIS SPORTSMAN 700 MANUAL PDF

Find great deals on eBay for Polaris Sportsman Manual in Other Makes. Shop with Polaris Sportsman / Service Repair Manual. $ View and Download Polaris Sportsman EFI owner’s manual online. Polaris ATV Owner’s Manual. Sportsman EFI Offroad Vehicle pdf manual. Sportsman / EFI ATV Service Manual (PN ) ECopyright Polaris Sales Inc. All information contained within this publication is based .

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Turn the engine off. Check for movement of the shaft in the stationary 9.

Trademarks Polaris acknowledges the following products mentioned in pooaris manual: Press new bearing onto the shaft. Measure piston ring to groove clearance by placing the ring in the ring land and measuring Piston Ring Installed Gap with a thickness gauge.

Use compressed air to during this procedure. Page Compression Test, 2. Inspect the diaphragm A for holes, deterioration, or damage. Over the years we have acquired the knowledge, experience and inventory second to none.

Apply pipe dope or Teflon tape to the plug threads. Inspect and Lubricate Inspect all cables and lubricate.

Brush Spring Though Bolt 3. Gear Indicator Specifies what position shift lever and transmission are in. Remove the five bolts that secure the cover. Avoid operating over large obstacles such as rocks and fallen trees when possible. Apply Moly Lube Grease.

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Belt Life Automatic Transmission Gear Selector The transmission gear selector 1 is located on the right side of the 70. Refill the rear gearcase with 5 oz.

The picture could be generic. Cooling System Specifications, Sportsmn System 2.

The resistance should be 2. Inspect surface of commutator. Green Yellow Black Cable 6 ga. Don’t show me this message again. Page 27 Catch and discard used oil properly.

POLARIS SPORTSMAN EFI OWNER’S MANUAL Pdf Download.

Polaris Premium Antifreeze Fill the reservoir only after you have completely filled the cool- Quart ing system at the radiator filler neck. Front Caliper Piston Bore I. Torque the installation bolts and nuts to the torques specified.

Uneven wear of the armature plate F indicates a warped plate, which may cause intermittent operation. Install the spring over the shaft. Practice on smaller hills before attempting larger hills. The pilot system supplies fuel during engine operation with the throttle valve closed or slightly opened.

Polaris Sportsman 700

Do not install it in any other product. Remove terminal nut with lock washer, flat washer, large phenolic washer, the small phenolic spacers, and sealing O-ring. If Polaris fuel system additive is not used, fuel tank, fuel lines, and injectors should be completely drained of gasoline. The application of oil or lubriplate aids in priming the oil pump during initial engine start up.

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Polaris Sportsman 700 Efi 2005 Service Manual

Beginning in the crankcase sump, the oil is drawn through an oil galley to the feed side of the oil pump. The flat side of the roller pin faces downward when the shaft side is laying flat on the bench. Battery charge can be maintained by using a Polaris Battery Tendert charger PN or by charging about once a month to make up for normal self-discharge.

Drain the fuel tank and remove it from the atv. Avoid skin contact with electrolyte, as severe burns could result. Remove caliper from mounting bracket. Emission Control Systems Do not modify the engine, sportman or exhaust components, as doing so may affect compliance with state and local noise level requirements. The recovery system components are the recovery bottle, radiator filler PN neck, radiator pressure cap and connecting hose.

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Use care not to damage sealing surface. Reverse the steps for installation, use a new cotter key during installation. Inspect transmission operation and adjust linkage if necessary.

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